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Last Modified: 11-29-2007 |
1.6 A |
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Service Category: Steering |
Section: Power Assist Systems |
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Model Year: 2008 |
Model: Sequoia |
Doc ID: RM000001A1U01AX |
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Title: POWER ASSIST SYSTEMS: VANE PUMP (for 3UR-FE): REASSEMBLY (2008 Sequoia) |
REASSEMBLY
NOTICE:
When installing parts, coat the parts indicated by arrows with power steering fluid
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1. INSTALL VANE PUMP HOUSING OIL SEAL
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(a) Coat the lip of a new oil seal with power steering fluid.
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(b) Using SST and a press, press in the oil seal.
SST: 09950-60010
09951-00280
SST: 09950-70010
09951-07100
NOTICE:
Make sure that the oil seal is installed facing in the correct direction as shown in the illustration.
2. INSTALL VANE PUMP SHAFT SUB-ASSEMBLY WITH PULLEY
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(a) Coat the inside surface of the bushing in the vane pump front housing with power steering fluid.
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(b) Gradually insert the vane pump shaft sub-assembly with pulley.
NOTICE:
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Do not damage the lip of the oil seal in the front housing.
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Wrap protective tape around the spline of the vane pump shaft with vane pump shaft sub-assembly with pulley in order to prevent damage to the oil seal.
3. INSTALL VANE PUMP FRONT SIDE PLATE
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(a) Coat a new O-ring with power steering fluid and install it into the front housing.
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(b) Coat a new O-ring with power steering fluid and install it onto the front side plate.
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(c) Align the notch of the front side plate with the notch of the front housing, and install the front side plate.
NOTICE:
Make sure that the front side plate is installed facing in the correct direction.
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4. INSTALL VANE PUMP CAM RING
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(a) Align the notch of the cam ring with the notch of the front side plate, and install the cam ring with the inscribed mark facing upward.
NOTICE:
Make sure that the cam ring is installed facing in the correct direction.
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5. INSTALL VANE PUMP ROTOR
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(a) Install the vane pump rotor.
HINT:
The vane pump rotor can be installed in both directions.
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(b) Coat the 10 vane pump plates with power steering fluid.
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(c) Install the vane pump plates with the round end facing outward.
NOTICE:
Make sure that the vane pump plates are installed facing in the correct direction.
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6. INSTALL VANE PUMP SHAFT SNAP RING
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(a) Using a screwdriver and snap ring expander, install a new shaft snap ring onto the vane pump shaft.
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7. INSTALL VANE PUMP REAR HOUSING
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(a) Coat a new O-ring with power steering fluid and install it onto the rear housing.
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(b) Align the straight pin of the rear housing with the notches of the cam ring, front side plate, and front housing.
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(c) Install the rear housing with the 4 bolts.
Torque: 22 N·m (224 kgf·cm, 16 ft·lbf)
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8. INSPECT TOTAL PRELOAD
9. INSTALL POWER STEERING SUCTION PORT UNION
(a) Coat a new O-ring with power steering fluid and install it to the suction port union.
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(b) Install the suction port union to the vane pump with the bolt.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
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